Description
This kind of foil winding machine is designed for winding aluminum and copper foil type coils in transformer and electric apparatus. There are LV foil winding machine and HV foil winding machine, which used for making low voltage and high voltage coils for power transformers. The foil winding equipment mainly consists of conductor decoiler, insulation decoiler, end insulation spindle, shearing unit, TIG welder, rewinder, and main machine frame, control panel, etc.
Properties
1. High quality VF controlling stepless speed foil winding.
2. Automatic photoelectric calibrating for the foils ensure high performance.
3. Automatic shearing and automatic welding achieve operation easily.
4. With PLC controlling and touch screen operation, International brand electrical components.
Parameters of Foil Winding Equipment
LV Foil Winding Machine
|
Technical Parameter
|
BRJ400-2
|
BRJ600-2
|
BRJ800-2
|
BRJ1000-2
|
BRJ1400-2
|
|
Foil
|
400mm
|
600mm
|
800mm
|
1000mm
|
1400mm
|
|
Winding diameter
|
Φ130-600
|
φ130-800
|
φ130-800
|
Φ130-1000
|
Φ130-1000
|
|
Winding type
|
Round / Rectangle
|
|
Material thickness
|
Copper: 0.2-2.5mm, Aluminum: 0.3-3.0mm
|
|
Foil decoiler capacity
|
500KG
|
1000KG
|
1500KG
|
2000KG
|
2500KG
|
|
Winding power
|
11kW
|
11kW
|
11kW
|
15kW
|
22kW
|
|
Winding speed
|
0-30r/min
|
0-26r/min
|
0-24r/min
|
0-20r/min
|
0-18r/min
|
|
Welding type
|
TIG
|
|
Cutting type
|
Electrical roll cutting
|
|
Layer insulation
|
≤450mm
|
≤650mm
|
≤850mm
|
≤1050mm
|
≤1450mm
|
|
Insulation diameter
|
φ76-400mm
|
φ76-400mm
|
φ76-400mm
|
φ76-400mm
|
φ76-400mm
|
|
Rectification
|
Photoelectric sensor automatic rectifying
|
|
Rectification precision
|
±0.5(mm)
|
±0.5(mm)
|
±0.5(mm)
|
±0.5(mm)
|
±0.5(mm)
|
|
Controlling
|
PLC automatic control
|
|
Recording
|
0-9999.9, Precision 0.1
|
HV Foil Winding Machine
|
Foil
|
Insulation
|
Winding
|
|
Item
|
Value
|
Item
|
Value
|
Item
|
Value
|
|
Foil
|
20-200mm
|
Insulation
|
25-250mm
|
Winding
|
20-1400mm
|
|
Copper thickness
|
0.1-2.5mm
|
Thickness
|
0.015-0.250mm
|
Tension
|
0-10N/mm2
|
|
Al thickness
|
0.2-3.0mm
|
Tension
|
10-250N
|
Winding diameter
|
100-1000mm
|
|
Tension
|
50-3000N
|
Expand shaft
|
74-78mm
|
Winding weight
|
Max:1000KG
|
|
Decoiler diameter
|
280-330mm
|
Insulation outer diameter
|
400mm
|
Torque
|
Max:1800N.M
|
|
Foil outer diameter
|
Max:1000mm
|
|
|
Winding speed
|
90r/min
|
|
Foil weight
|
Max:1000KG
|
|
|
Motor power
|
18.5kW
|
